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    AI Overview
    TP-T28 TP-T50 Wire and metal terminal ultrasonic welding ...
    Terminal ultrasonic welding equipment uses high-frequency vibrations to create strong, metallurgical bonds between wires, cables, and terminals (copper, aluminum, etc.) without heat or solder, ideal for automotive, electrical, and battery applications for reliable, fast, and efficient connection of dissimilar materials, offering superior conductivity and strength over traditional crimping or soldering. Key features include closed-loop control, high-force systems for larger cables, and versatility for various wire gauges and terminal types. 
    Key Benefits 
    • Strong Metallurgical Bond: Creates a solid, gap-free joint, enhancing conductivity.
    • No Heat, No Consumables: Avoids heat damage to insulation and eliminates need for solder, flux, or connectors.
    • Versatile: Welds dissimilar metals (copper to aluminum) and various wire/terminal sizes.
    • Fast & Efficient: Offers quick cycle times and consistent quality.
    • High-Quality Connections: Reduces resistance and improves safety for high-current applications. 
    Common Applications 
    • Automotive: Wiring harnesses, battery connections, motor terminals, steering wheel components.
    • Electrical: Busbar to terminal, high-voltage cables, power distribution.
    • Electronics: Connectors, switches, appliances.
    • Battery Production: Cell connectors, battery terminals. 
    Types of Equipment 
    • Benchtop/Tabletop Systems: For smaller-scale or intricate work.
    • Industrial/CNC Systems: Automated, high-power machines for high-volume production (e.g., Telso®Terminal TT7).
    • Handheld/Portable Splicers: For field repairs or smaller wire splicing (e.g., Branson Ultrasplice). 
    Major Manufacturers 
    • TECH-SONIC, Inc.
    • Altrasonic
    • TELSONIC
    • Herrmann Ultrasonics
    • Emerson (Branson) 
    • Ultrasonic Wire Welding
      With forces of up to 10,000 N, ultrasonic welding machines are perfectly suited for permanently and firmly joining high-voltage ca...
      Herrmann Ultrasonics
    • Telso®Terminal TT7
      Nov 3, 2021 — Settings. The new Telso®Terminal TT7 ultrasonic metal welding system is versatile and can be used for various applicati...
      TELSONIC Ultrasonics·
      1:13
    • Cable and Terminal Welder Ultrasonic Welding Machine - Altrasonic
      Application： Ultrasonic metal terminal welding machine uses the principle of ultrasonic metal welding to weld wires, copper wires,
      Altrasonic
    Show all
    • Ultrasonic Wire Welding
      With forces of up to 10,000 N, ultrasonic welding machines are perfectly suited for permanently and firmly joining high-voltage ca...
      Herrmann Ultrasonics
    • Telso®Terminal TT7
      Nov 3, 2021 — Settings. The new Telso®Terminal TT7 ultrasonic metal welding system is versatile and can be used for various applicati...
      TELSONIC Ultrasonics·
      1:13
    • Cable and Terminal Welder Ultrasonic Welding Machine - Altrasonic
      Application： Ultrasonic metal terminal welding machine uses the principle of ultrasonic metal welding to weld wires, copper wires,
      Altrasonic
    • Wire and terminal production - Herrmann Ultraschall
      Busbar / terminal to terminal When welding terminals or busbars, sheets with a thickness of up to 5 mm are welded together. These ...
      Herrmann Ultraschall
    • TS-20W Plus Ultrasonic Wire Splicer | TECH-SONIC, Inc.
      Ultrasonic Welding Advantages for Wire Splicing The TS-20W Plus ultrasonic wire splicer machine offers an entry level welding expe...
      TECH-SONIC, Inc.
    • Ultrasonic Metal Welding Innovative Leader - TECH-SONIC, Inc.
      Terminal Welding Our ultrasonic metal welding systems can be used for high-voltage cable welding applications, including busbar to...
      TECH-SONIC, Inc.
    • HMS-D01GW Ultrasonic Terminal Welding Machine(Pressure Tail ...
      HMS-D01GW Ultrasonic Terminal Welding Machine(Pressure Tail Wing) ... The HMS – D01GW ultrasonic terminal welding machine is a ver...
      Himinsen
    • BZW-9C Ultrasonic Terminal Welding Machine
      Aug 21, 2025 — hello and welcome to BJ One today we're introducing the BZW9A ultrasonic terminal welding machine a high-tech solution...
      YouTube·BOZWANG
      2m
    • Products - Ultrasonic Welding - Emerson Global
      * Branson GMX-20DP Ultrasonic Spot Welder. View Details. ... * Branson 2000Xc Micro Actuator. View Details. ... * Branson 2000Xd U...
      Emerson
    • Ultrasonic Metal Welding Machine Copper Wire and Terminal ...
      The welding principle of the ultrasonic terminal metal welding machine is to convert high-frequency electric energy into mechanica...
      Altrasonic
    • Ultrasonic Wire Terminal Welding Machine (30-90mm2)
      Aluminum wire is welded with silver-plated copper terminal, silver-plated aluminum terminal and bare copper terminal. ○ Welding me...
      WENZHOU EAST WORLD AUTOMATION EQUIPMENT CO.,LTD
    • Ultrasonic Metal welding
      The ultrasonics cause it to move while the anvil holds the bottom of the application in place. Friction is generated. Here, the ro...
      Herrmann Ultrasonics
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    Videos
    Ultrasonic metal welding of high-voltage battery cell connectors
    YouTube · TELSONIC Ultrasonics
    Sep 14, 2023
    YouTube · TELSONIC Ultrasonics
    1:22
    TELSONIC Ultrasonics
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    Sep 14, 2023

    Ultrasonic metal welding of high-voltage battery cell connectors

    YouTube·TELSONIC Ultrasonics·Sep 14, 2023
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    BZW-9C Ultrasonic Terminal Welding Machine
    YouTube · BOZWANG
    Aug 22, 2025
    YouTube · BOZWANG
    2:34
    BZW9A ultrasonic terminal welding machine for reliable cable to terminal connections, with intelligent operation, stable performance, and wide welding range.
    BOZWANG
    YouTube·
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    BZW-9C Ultrasonic Terminal Welding Machine

    YouTube·BOZWANG·Aug 22, 2025
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    Ultrasonic Wire Welding


    Herrmann Ultrasonics
    https://www.herrmannultrasonics.com › wire-terminal
    Herrmann Ultrasonics
    https://www.herrmannultrasonics.com › wire-terminal
    With forces of up to 10,000 N, ultrasonic welding machines are perfectly suited for permanently and firmly joining high-voltage cables. Low cycle times are ...Read more
    Missing: equipment ‎| Show results with: equipment

    Telso®Terminal TT7


    TELSONIC Ultrasonics
    https://www.telsonic.com › products › telsoterminal-tt7
    TELSONIC Ultrasonics
    https://www.telsonic.com › products › telsoterminal-tt7
    Nov 4, 2021 — The new Telso®Terminal TT7 ultrasonic metal welding system is versatile and can be used for various applications, including cable assembly and battery ...Read more

    TP-T28 TP-T50 Wire and metal terminal ultrasonic welding ...


    WIREPRO Automation Technology
    https://www.wireproauto.com › ... › Crimp / Splice
    WIREPRO Automation Technology
    https://www.wireproauto.com › ... › Crimp / Splice
    This series of semi-automatic terminal crimping machines are suitable for various terminals, very easy to change the applicator.

    Buy hot Ultrasonic Metal Welding Machine Copper Wire ...


    Altrasonic
    https://www.altrasonic.com › ultrasonic-metal-welding-m...
    Altrasonic
    https://www.altrasonic.com › ultrasonic-metal-welding-m...
    Ultrasonic terminal welding machine can weld wires, cables, copper stranded wires, copper braided wires (copper braids) and terminals together. This process is ...Read more

    Closed-Loop Control Ultrasonic Wire to Ring Termination ...


    TECH-SONIC, Inc.
    https://tech-sonic.us › multi-wire-ring-termination-mach...
    TECH-SONIC, Inc.
    https://tech-sonic.us › multi-wire-ring-termination-mach...
    This wire to ring termination welder is capable of welding multiple wires to terminal w/ ease and very little stress when bonding materials.
    Missing: equipment ‎| Show results with: equipment

    Products - Ultrasonic Welding


    Emerson
    https://www.emerson.com › en-us › catalog › ultrasonic...
    Emerson
    https://www.emerson.com › en-us › catalog › ultrasonic...
    Ultrasonic welders & welding machines create powerful, high-frequency vibrations that are locally applied to thermoplastic or ...Read more

    Ultrasonic Wire Terminal Welding Machine (30-90mm2)


    WENZHOU EAST WORLD AUTOMATION EQUIPMENT CO.,LTD
    https://www.ew-wirestripping.com › Products › Ultraso...
    WENZHOU EAST WORLD AUTOMATION EQUIPMENT CO.,LTD
    https://www.ew-wirestripping.com › Products › Ultraso...
    Aluminum wire is welded with silver-plated copper terminal, silver-plated aluminum terminal and bare copper terminal. ○ Welding method: 180° welding of cable ...Read more

    Ultrasonic Terminal Welding Machine


    Dhruv's Ultrasonics
    https://dhruvsultrasonics.com › product › ultrasonic-ter...
    Dhruv's Ultrasonics
    https://dhruvsultrasonics.com › product › ultrasonic-ter...
    Product Specifications: Frequency: 20kHz Power: 2000/3000/4000/5000W Introduction: This product ensures excellent post-weld conductivity with a resistance ...
    ₹2,700,000.00
    Missing: equipment ‎| Show results with: equipment

    Ultrasonic Terminal Welding Machine


    KINGSING
    https://www.kingsing.com › product
    KINGSING
    https://www.kingsing.com › product
    Welding range: 6mm2~70mm2 copper wire, aluminum wire, copper and aluminum terminals. Production efficiency: 1.2 seconds/time (depending on the welding sqmm).Read more

    Local Results

    Places

    Map

    Arc3 Gases
    4.4(16) · Welding supply store
    Manassas, VA · (703) 361-0109
    Closed · Opens 7:30 AM Mon
    "I learned more from these guys that I did in welding school."
    Airgas Store
    4.5(22) · Welding supply store
    Manassas, VA · (703) 393-1832
    Closed · Opens 7:30 AM Mon
    "Great guys behind the counter."
    Swaby Group, LLC
    5.0(17) · Welding supply store
    Calverton, VA · (540) 788-6003
    Closed · Opens 9 AM Sat
    "Highly recommended"

    More places

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