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Foaming coil sheet extrusion machines (specifically XPE/IXPE or EPE lines) are advanced industrial systems that melt polyethylene resins, incorporate chemical or gas foaming agents, and extrude them through a die to produce low-density, closed-cell foam sheets in roll form. These machines create cushioned, insulated, and waterproof materials for automotive, packaging, and construction industries, offering high-volume production with automatic coiling.
Key Features and Specifications
- Production Capacity: Machines can produce between 250–500 kg/hr, with some high-capacity lines exceeding 15 tons per 24 hours.
- Sheet Dimensions: Typical lines produce sheets with widths of 1000–2000 mm and thicknesses ranging from 0.09–6 mm.
- Components: Includes a high-pressure gas injection system, special screw design (24:1 L/D minimum), die head, cooling mandrels, and a sheet winder.
- Materials: Primarily uses LDPE (Low-Density Polyethylene), Talc (nucleating agent), and Butane Gas or chemical agents.
Common Applications
Operational Considerations
- Maintenance: Regular servicing includes cleaning the die head, monitoring screw wear, and lubricating gearboxes to prevent material degradation.
- Foaming Method: Chemical foaming involves adding a foaming agent to the resin, which decomposes via heat, creating gas bubbles. Physical foaming uses direct gas injection.
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XPE/IXPE Foaming Coil Extrusion Line
Suzhou Jwell Machinery Co., Ltd
https://www.jwellmachine.com › xpeixpe-foaming-coil-...
Suzhou Jwell Machinery Co., Ltd
https://www.jwellmachine.com › xpeixpe-foaming-coil-...
XPE/IXPE foaming coil extrusion line is a new generation of foaming coiling machine, which has been developed by our company. It is suitable for producing ...
Foaming Coil Sheet Extrusion Machine
huizhou fuliyuan machinery co.,ltd
https://www.szfuliyuan.com › foaming-coil-sheet-extrusi...
huizhou fuliyuan machinery co.,ltd
https://www.szfuliyuan.com › foaming-coil-sheet-extrusi...
Go to szfuliyuan.com for the Foaming Coil Sheet Extrusion Machine. The product has a long service life and creates higher benefits for you!
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Modern XPE foam extrusion machines are engineered to deliver consistent, high-quality foam sheets by precisely controlling temperature, pressure, and chemical ...Read more
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People also ask
What is a foam extrusion?
The basics of foam extrusion consist of mixing a chemical foaming agent (CFA) with the polymer to be extruded. The heat generated to melt the polymer decomposes the chemical foaming agent resulting in gas being liberated. This gas is dispensed in the polymer melt and expands upon exiting the die.
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How much does an extrusion press cost?
The price of an extrusion machine typically ranges from $15,000 to over $250,000 depending on application, output capacity, configuration, build materials, automation level, and brand. Food extruders are generally $15,000–$120,000, plastic extruders $20,000–$200,000, and metal extruders $100,000–$500,000+.Sep 27, 2025
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How much does an extruder cost?
Prices for new process extruders typically range from $20,000 to $200,000, depending on the model's specifications, including capacity, screw design, and automation features. Advanced models with high precision and automation capabilities are at the top of this range.
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The main categories of extruders include single-screw extruders, twin-screw extruders, and planetary extruders. Single-Screw Extruders: These are the most common type and are primarily used for simple extrusion processes, such as producing pipes, films, and profiles.
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XPE Coil Foaming Extrusion Line If you are looking for cost ...
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Foam sheet extrusion line thermoforming
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The Dynisco Extrusion Processors Handbook
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by J GoffCited by 52 — The extrusion machine, or extruder does this process. This heat softening is ... Three-roll polishing stacks are used for sheet extrusion. They are ...Read more
IXPE Foaming Coil Extrusion Line-Product Center-Changzhou ...
Changzhou Jwell Intelligent Equipment Co., Ltd.
http://en.jwell-znzb.com › proinfo
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http://en.jwell-znzb.com › proinfo
This equipment is a complete set of auxiliary equipment before the coils enter the electron accelerator room, including coiling device, traction machine, ...Read more
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