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    High Voltage Archives - Champlain Cable
    EXRAD® S200XL and similar XLFE wires are highly flexible, high-temperature cables insulated with Irradiation Cross-linked Fluoroelastomer. Rated for 150°C to 200°C+ and ISO 19642 Class F, these wires are designed for demanding automotive, EV battery, and engine harness applications, offering superior resistance to fluids, abrasion, and heat compared to silicone. 
    Key Features and Applications of XLFE Wire: 
    • Insulation Material: Irradiation Cross-linked Fluoroelastomer (XLFE) provides a tough, flexible, and chemically resistant insulation.
    • High Temperature Rating: Typically rated for 150°C (302°F) to 200°C (392°F), making them suitable for engine compartments, transmission systems, and high-temperature EV applications.
    • Fluid Resistance: Engineered to withstand harsh automotive fluids, including battery acid, motor oil, power steering fluid, and Automatic Transmission Fluid (ATF).
    • Applications: Ideal for high-power, high-voltage, or thin-wall, space-constrained,, and demanding environments like commercial vehicles, electric vehicles (EV), and industrial equipment.
    • Specifications: Often available in tinned copper, thin-wall, and shielded configurations, such as UL 3740 rated wire or EXRAD S200XL, which meets ISO 19642-5/9 standards. 
    Comparison with Other Wires: 
    • XLFE vs. Silicone: XLFE is tougher and offers better abrasion resistance.
    • XLFE vs. XLPE (TXL): XLFE generally provides superior temperature resistance (150°C-200°C+ for XLFE vs. ~125°C for standard XLPE/TXL).
    • XLFE vs. Tefzel (ETFE): XLFE is often considered a more flexible alternative for high-temperature, fluid-exposed environments, whereas cross-linked Tefzel (XL-ETFE) is used for its extreme chemical resistance and mechanical strength, although standard EFTE can be prone to melting. 
    Commonly Used Terms: 
    • EXRAD® S200XL: A specific, popular brand of high-performance XLFE cable from Champlain Cable.
    • UL 3740: A UL specification for high-temperature lead wire, often utilizing XLFE insulation.
    • Transmission/Automotive Grade: Specifically designed for durability in engine and transmission applications. 
    • EXRAD® S200XL ISO 19642-9 Thin-Wall Shielded HV Battery Cable
      EXRAD® S200XL thin-wall shielded battery cable is a revolutionary highly flexible Irradiation Cross-linked Fluoroelastomer insulat...
      Champlain Cable
    • Automotive - Judd Wire Inc.
      Passenger. Compartment. Class C. JW1223. 125°C. HFXLPO. Engine Harness. Class D. JW1109. 150°C. XLPE. Engine Harness. Class F. JW1...
      Judd Wire Inc.
    • Transmission Tinned Copper Unshielded XLFE 150C 60V ...
      Description: Transmission cables are designed to withstand high temperature fluid conditions in transmissions and engines. ** Imag...
      Nassau National Cable
    Show all
    • EXRAD® S200XL ISO 19642-9 Thin-Wall Shielded HV Battery Cable
      EXRAD® S200XL thin-wall shielded battery cable is a revolutionary highly flexible Irradiation Cross-linked Fluoroelastomer insulat...
      Champlain Cable
    • Automotive - Judd Wire Inc.
      Passenger. Compartment. Class C. JW1223. 125°C. HFXLPO. Engine Harness. Class D. JW1109. 150°C. XLPE. Engine Harness. Class F. JW1...
      Judd Wire Inc.
    • Transmission Tinned Copper Unshielded XLFE 150C 60V ...
      Description: Transmission cables are designed to withstand high temperature fluid conditions in transmissions and engines. ** Imag...
      Nassau National Cable
    • 18 AWG 19 Strand Tinned Copper Unshielded UL 3740 XLFE 180C ...
      * Copper building wire (42) + Copper pv solar photovoltaic cable (4) + * Wire striper tools (4) + Paint removing accessories (10) ...
      Nassau National Cable
    • Commercial Vehicle Archives - Champlain Cable
      Nov 18, 2024 — EXRAD® S200XL ISO 19642-5 Thin-Wall Unshielded HV Battery Cable. EXRAD® S200XL is a revolutionary highly flexible Irra...
      Champlain Cable
    • 0.50mm² 1C Tinned Copper Unshielded XLFE 150C 60V ...
      0.50mm² 1C Tinned Copper Unshielded XLFE 150C 60V Transmission Automotive Cable Gauge Size: 0.50MM2 No. of Conductors: 1 Brand: Ju...
      Nassau National Cable
    • 18 AWG, UL 3740 Lead Wire, 19 Strand, 180C, 600V, Tinned ...
      18 AWG, UL 3740 Lead Wire, 19 Strand, 180C, 600V, Tinned copper, XLFE, Red.
      Iewc
    • TXL Wire - prowireusa
      TXL Crosslinked Automotive Wire If standard automotive wire can't stand up to your high-heat application, look no further than TXL...
      prowireusa
    • X-FLEX® UL 1232, UL 1283, UL 1284 | Cobra Wire & Cable, part of ...
      Cobra's X-FLEX® is also suitable for use in transformers, switchboard panels, controls, electronic circuits and meters. It can be ...
      Allied Wire & Cable
    • XL-ETFE and ETFE for aircraft wire compared | Lectromec
      Feb 28, 2007 — ETFE, also known as Tefzel®, is a material that is used in many applications, including: * Aircraft * Space * Automoti...
      Lectromec
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    18 AWG, UL 3740 Lead Wire, 19 Strand, 180C, 600V ...


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    Automotive


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    High Voltage Archives


    Champlain Cable
    https://www.champcable.com › champcable_category
    Champlain Cable
    https://www.champcable.com › champcable_category
    EXRAD® S200XL is a revolutionary highly flexible Irradiation Cross-linked Fluoroelastomer insulation (XLFE) meeting ISO 19642-5 Class F. EXRAD® S200XL is a ...Read more

    ETFE vs. XL-ETFE


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    Allied Wire & Cable
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    Home Allied University Wire and Cable Basics - THHN, MTW, and SOOW Guide ETFE vs. XL-ETFE · 800-472-4655 · Email Us · 101 Kestrel Drive Collegeville, PA, ...Read more

    Flexible FKM XLFE Sheathed Cable


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    CITCABLE is an anti-capillary automotive wire ideally suited in applications where heat protection, high temperature fluid resistance, fluid blocking, long life ...Read more
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    Automotive Cross-Link Wire | TXL, GXL, SXL Wire


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    XLPE Cable / Cross-linked Polyethylene Manufacturer


    Performance Wire and Cable
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    Performance Wire and Cable
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    XLPE wire is a single-stranded copper conductor wire that is insulated with hydronic tubing made of cross-linked polyethylene plastic (XLPE).Read more
    XLFE WIRE from www.performancewire.com

    18 AWG 19 Strand Tinned Copper Unshielded UL 3740 XLFE ...


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    https://www.fastchargecableco.com › UL 3740 Cable
    UL 3740 insulated hook-up wire with either XLFE or XLPVDF insulation is used for internal wiring. Rated for 180C and 600VAC. Specifications: Gauge Size:18Read more
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    EXRAD® S200XL ISO 19642-5 Thin-Wall Unshielded HV ...


    Champlain Cable
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