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Automatic tracking-type capping machines for lubricant bottles are designed for high-speed, continuous, and precise sealing of threaded, snap-on, or pump caps on liquid containers, particularly for motor oil, detergent, and other chemical bottles. These machines are called "tracking" because the capping head moves alongside the bottle on the conveyor, allowing for continuous motion sealing without stopping the line, often using servo-controlled motors to ensure accuracy.
Key Features of Tracking Lubricant Capping Machines
- Servo-Driven Tracking: The capping head matches the speed of the moving container, which is critical for preventing liquid splash and ensuring a secure, non-stop seal.
- High Speed & Efficiency: These systems can process between 40 to over 100 bottles per minute, with specific models capable of handling over 5,500 bottles per hour.
- Versatility in Bottle Types: Suitable for plastic (HDPE, PET) jugs, jerrycans, and bottles, including F-style, round, and square shapes common in the lubricant industry.
- Automatic Cap Feeding: Often equipped with vibratory bowl sorters or centrifugal cap feeders for fully automated operations.
- Adjustable Torque: Servo systems allow for precise, adjustable torque to ensure tamper-evident caps are sealed without damage.
Common Applications in Lubricant Industry
- Motor Oil & Engine Oil: 1-5L jugs and bottles.
- Jerry Cans & Pails: Large-scale plastic containers.
- Trigger Sprayers & Pumps: Used for cleaning chemicals or specialty lubricants.
- F-Style Bottles: Common for lubricating oils and chemicals.
Technical Specifications
- Applicable Bottle Size: Diameter: 30mm - 110mm, Height: 50mm - 250mm.
- Applicable Cap Size: Diameter: 0.18mm - 80mm, Height: 10mm - 35mm.
- Material: Usually constructed with SUS304 stainless steel, complying with GMP requirements.
Popular Types of Capping Mechanisms
- Spindle Cappers: Use rotating spindles to tighten caps in a continuous motion, ideal for high-speed production lines.
- Servo Chuck Cappers: Use a rotating chuck that lowers onto the cap, providing precise torque control for screw caps.
- ROPP Capping Machine: Used for "Roll On Pilfer Proof" aluminum closures, often used for extra tamper-evident security.
- Snap Cappers: Used for pressing snap-on, plug-in caps on lubricating bottles.
Leading manufacturers of these specialized machines often offer customization for specific bottle shapes, such as ZONESUN, VKPAK, and Allpack.
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