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AI Overview
A plastic color sorter is an industrial machine used in recycling facilities to automatically separate plastic flakes, granules, or bottles by color and material composition using high-speed cameras and AI. It removes impurities, such as different colored plastics or contaminants like metal and glass, to achieve high-purity (up to 99.99%) output for PET, HDPE, PP, PVC, and other plastics.
Top Plastic Color Sorter Products
(Approx. $45,500 on eBay): Features 2 high-resolution RGB CCD cameras (2048 pixels) and 32 high-density ejectors, specifically designed for plastic regrinds.
(Approx. $14,500 on Alibaba.com): A versatile machine suitable for PET flakes, bottle caps, and various PVC/PP/PET/PCB granules.
(Approx. $3,780 from WM machinery): A multi-purpose machine designed for sorting plastic, granules, and other materials with 99.9% accuracy.
Topsort High-Precision AI Plastic Sorter
(Approx. $900 - $58,800 on Alibaba.com): Offers specialized solutions for PET/PVC/HDPE with advanced AI image recognition, allowing for high-accuracy color separation.Show more
Key Features and Technology
- High-Resolution Cameras: Uses advanced CCD sensors and full-color RGB cameras to detect minute differences in color and transparency, often down to 0.02mm².
- AI and Self-Learning: Modern machines, such as those from Topsort, feature AI to automatically optimize sorting parameters and enhance recognition for complex, multi-color mixtures.
- Pneumatic Ejectors: Once an off-color piece is detected, it is removed by high-speed air valves.
- Multiple Chutes/Belt Design: Available in various sizes, ranging from small "mini" sorters to larger 10-12 chute machines that can process large volumes of flakes and granules.
- Near-Infrared (NIR) Sensors: Advanced systems (like the INNOSORT FLAKE) use NIR to detect polymer types in addition to color, identifying PET, PE, and PP even with opaque materials.
Applications and Benefits
- PET Flake Sorting: Removes discolored (e.g., green or blue) flakes from clear PET streams.
- Bottle Cap Sorting: Separates mixed plastic bottle caps by color.
- Contaminant Removal: Eliminates unwanted materials like black spots, metal, stone, or silicone from plastic streams.
- Increased Efficiency: Reduces manual labor and improves the purity of recycled material, directly impacting profitability.
How They Work
Plastic material is fed into a hopper and moves down a chute. Cameras detect the color and quality of each item and send signals to an image processing unit. This unit triggers a pneumatic air jet, which blows the unwanted particles into a separate container, allowing the high-quality material to pass through, notes grotechcolorsorter.com.
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Web results
INNOSORT™ FLAKE - TOMRA
TOMRA
https://www.tomra.com › products › machines › innosort...
TOMRA
https://www.tomra.com › products › machines › innosort...
INNOSORT™ FLAKE is the world's most flexible color and polymer sorting machine, ideal for upgrading plastics and streams with high contamination levels.
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https://www.buhlergroup.com › process-technologies › P...
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https://www.buhlergroup.com › process-technologies › P...
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wesortcoloursorter.com
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wesortcoloursorter.com
https://www.wesortcoloursorter.com › product
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Wikipedia
https://en.wikipedia.org › wiki › Colour_sorter
Wikipedia
https://en.wikipedia.org › wiki › Colour_sorter
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