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Kerosene Vapor Phase Drying (KVPD) equipment is a high-efficiency system designed for drying large, high-voltage transformers (
) and electrical equipment. It uses vaporized kerosene to transfer heat under vacuum to remove moisture, optimizing insulation performance. Key features include 3D stereo-evaporation for water removal, automated PLC control, and energy efficiency, offering superior drying results over conventional methods.
Key Components of a KVPD Plant
- Vacuum Drying Tank: A robust chamber that houses the transformer.
- Heating & Evaporation System: Converts kerosene into vapor to heat the transformer.
- Vacuum System: Maintains high-level vacuum (typically ) to lower the boiling point.
- Solvent Condensation & Storage: Collects condensed kerosene for reuse.
- Control System: Programmable Logic Controller (PLC) for managing temperature and pressure.
Operational Process
- Evacuation: The transformer is placed in an autoclave and subjected to a vacuum.
- Vaporization: Kerosene is heated, and the vapor is introduced into the tank, where it condenses on the cold transformer surface, releasing heat.
- Heating & Drying: The condensation heats the insulation to a high temperature, evaporating the moisture.
- Vacuum Stage: The tank is further evacuated to remove residual water and kerosene, with kerosene condensed for reuse.
Key Features and Advantages
- High Efficiency: Removes moisture from the most difficult areas of the transformer.
- Safe for Insulation: Evenly heats the body while preventing excessive temperature damage.
- Advanced Control: Automated systems manage the complex drying cycles, including automatic pressure and temperature protection.
- Compact Design: Modern designs, like those from HEDRICH Group, allow for shorter assembly and startup times.
Key Manufacturers and Types
- Haoshuo Technology: Known for producing high-precision, large-capacity drying equipment.
- SIMUWU Vacuum Furnace: Focuses on transformer drying plants with high efficiency and low energy consumption.
- Movable Systems: Available for on-site, in-field, or on-site maintenance of large, unmovable transformers.
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