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AI Overview
A sulphation plant control system is an automated, high-precision system using PLC/DCS (Siemens, ABB, Honeywell) to manage the continuous production of surfactants via gaseous
in a falling film reactor. It optimizes quality and safety through automated control of sulfur burning, air drying, reactor temperature, mass flow rates, and neutralization.
Key Control Components & Features:
- Reactor Control: Employs multi-tube falling film reactor technology with segmented cooling for precise temperature management.
- Process Automation: Uses mass flow meters and variable frequency drives (VFDs) on pumps to control the flow rate of organic raw materials and liquid sulfur.
- Neutralization System: Features high-shear and vacuum neutralization, typically operating at ~960 rpm for consistent product quality.
- Safety & Monitoring: Integrates gas-liquid separation, exhaust gas cleaning, and automated safety interlock systems to handle emissions.
- Dioxane Control: Technologies within the control system minimize 1,4-dioxane levels, particularly for SLES production.
Key Benefits:
- High Efficiency: Automatic monitoring enables continuous production with high conversion rates ($>$98% for ).
- Sustainability: Features advanced heat recovery and wastewater crystallization for zero-discharge capability.
To provide more specific information, are you looking for a new installation or to upgrade an existing system? Knowing the capacity and target products (e.g., SLES, LABSA) would also help.
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Web results
Sulfation plant control system
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › sulfation-plant-control-syst...
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › sulfation-plant-control-syst...
Our Control System adopts Siemens, ABB, Supcon, Hollysys, Honeywell or equivalent brands. We adopt on-site instruments from international brands, ...Read more
Anionic Surfactants Production with Sulphonation Plants
Ballestra S.p.A.
https://www.ballestra.com › sulphonation-suphation
Ballestra S.p.A.
https://www.ballestra.com › sulphonation-suphation
Ballestra offers plants for sulphonation and sulphation for the anionic surfactant production process: from high-efficiency reactors and dioxane control ...
Sulphonation Plant - Technology
Marsina Engineering SRL
https://marsina.com › sulphonation-plant-technology
Marsina Engineering SRL
https://marsina.com › sulphonation-plant-technology
Mar 19, 2026 — Our engineering team developed a segmented cooling system that provides targeted temperature control along the entire reaction path. Multiple ...Read more
Sulphonation and sulphation plant process, sulpha(on)tion ...
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › process-and-technology_2...
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › process-and-technology_2...
It is consisted of one circulating water basin, water supply pump for circulating water, water treatment system, circulating water filter etc.Read more
Sulphonation Plant - 13000 TPY
Phoenix Equipment
https://www.phxequip.com › ... › Sulphonation Plants
Phoenix Equipment
https://www.phxequip.com › ... › Sulphonation Plants
The plant is equipment with an excellent waste management system for SO2/SO3 emission, sulphate liquor and waste water. Major Equipment. Thin film ...Read more
Equipment and Control System
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › equipment-and-control-syst...
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › equipment-and-control-syst...
Our key equipment include sulphonation reactor, aging vessal, stripping tower, ESP, neutralization reactor, converter, scrubber, PLC/DCS control system.
Turnkey Sulphonation/Sulphation Plant Production Line
Made-in-China.com
https://njweixian.en.made-in-china.com › CxnUsITOhprd
Made-in-China.com
https://njweixian.en.made-in-china.com › CxnUsITOhprd
WEIXIAN sulphonation/sulfonation plants represent the highest level in the industry. So far, we are able to provide from a one-tube pilot plant to a 10t/h mass ...Read more
$600,000.00In stockFree delivery
News - Sulphonation plant, sulphation plant, anionic ...
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › news-and-information_p7
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › news-and-information_p7
News and Information · Sulphonation Technology and Turnkey Plant · Process and Technology · Equipment and Control System · New Technology · News and Information.Read more
Sulphonation/Sulphation Plant-Ku01.2 Igniter Controller
Made-in-China.com
https://njweixian.en.made-in-china.com › product › Chi...
Made-in-China.com
https://njweixian.en.made-in-china.com › product › Chi...
Automatic Control System Manufacturer Weather Resistant Silicone Sealant Double Planetary Dispersion Mixer. US$18,888.00 - 19,999.00.Read more
Free delivery
Sulphonation and sulphation plant process, sulpha(on)tion ...
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › process-and-technology_254
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › process-and-technology_254
The flow rate of organic raw material is controlled by a mass flow meter and control valve (or VFD of gear pump); the liquid level in the gas-liquid separator ...Read more