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    An AI Overview is not available for this searchCan't generate an AI overview right now. Try again later.
    AI Overview
    High-temperature, customized special wire cables are specialized electrical conductors designed to maintain integrity and performance in extreme environments ranging from 150°C up to 1,550°C. These cables are engineered for demanding industrial applications—such as furnaces, ovens, kilns, and aerospace—using advanced materials that resist thermal degradation, chemical exposure, and mechanical stress. 
    Key Features & Customization Options 
    • Temperature Range: Options available from moderate (150°C–200°C) to ultra-high (up to 1,200°C–1,550°C).
    • Insulation Materials: Ceramic fiber, mica tape, fiberglass, PTFE (Teflon), PFA, PEEK, and silicone rubber.
    • Conductor Materials: Nickel-plated copper, pure nickel, or stainless steel for superior heat resistance.
    • Outer Jackets/Armor: Stainless steel overbraid, glass fiber braid, or specialized polymers for mechanical protection.
    • Customization: Tailored by AWG size (e.g., 40 AWG to 4/0 AWG), voltage ratings (low to 15KV), and conductor counts (single-conductor to complex multi-conductor cables). 
    Typical Applications 
    • Industrial Heating: Furnaces, ovens, kilns, and electric heaters.
    • Manufacturing: Steel rolling mills, glass manufacturing, and plastics processing.
    • Aerospace & Defense: Aircraft or missile wiring.
    • Energy & Environment: Petrochemical plants, power generation, and nuclear power. 
    Major Manufacturers & Custom Solutions 
    • Dacon Systems: Offers custom cables up to 1200°C, including thermocouple wire, with specialized mica tape/fiberglass sleeving.
    • HEW-KABEL: Manufactures customized cables with ceramic-based insulation for continuous temperatures up to 800°C.
    • Galaxy Wire & Cable: Provides customized high-temp cable using materials like FEP, PTFE, and PEEK.
    • TPC Wire & Cable: Specializes in extreme temperature cables, such as Super-Trex, designed to remain flexible from -70°C to 150°C.
    • Omega (DwyerOmega): Supplies high-temperature heater hookup wire with stainless steel overbraid, rated up to 1292°C. 
    Customized solutions often include designing for specific flexibility requirements, such as high-flex cables for robotics or rigid cables for permanent furnace installations. 
    • Special and Custom Wires and Cables
      Examples of Special and Custom Cables * High-Temperature Resistant Cables: Application: Found in industrial processes, automotive ...
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    • Heat Resistant Cables | continuous temperatures up to 800 °C
      HEW - Your Partner for Heat-Resistant Cables. For applications exposed to temperatures from 150 °C upwards, HEW develops and manuf...
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    • High Temperature Cable - Dacon Wire & Cable
      At Dacon, we specialize in manufacturing Insulated High Temperature and High Performance Cable. Dacon Systems can custom manufactu...
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    Show all
    • Special and Custom Wires and Cables
      Examples of Special and Custom Cables * High-Temperature Resistant Cables: Application: Found in industrial processes, automotive ...
      casmo cable llc
    • Heat Resistant Cables | continuous temperatures up to 800 °C
      HEW - Your Partner for Heat-Resistant Cables. For applications exposed to temperatures from 150 °C upwards, HEW develops and manuf...
      HEW-Kabel
    • High Temperature Cable - Dacon Wire & Cable
      At Dacon, we specialize in manufacturing Insulated High Temperature and High Performance Cable. Dacon Systems can custom manufactu...
      Dacon Wire & Cable
    • High Temperatures Wire & Cable Applications
      Custom Solutions Available. Have a unique challenge? ATPC can design and build custom high-temperature cable solutions to meet you...
      Amphenol TPC Wire & Cable
    • High Temperature Wire, High Temp Cable - Galaxy Wire & Cable, Inc.
      What is High Temperature Wire / Cable? High temperature wires and cables are designed and manufactured for a wide variety of high ...
      Galaxy Wire & Cable, Inc.
    • Super-Trex® Extreme Temperature Cable
      Super-Trex® Extreme Temperature Cable * Stranded Tinned Copper Conductors. Resist corrosion, improve flexibility, and help reduce ...
      Amphenol TPC Wire & Cable
    • High Temperature Wire - Dacon Wire & Cable
      We can custom manufacture wire to handle operating temperatures up to 1200° Celsius. Dacon Systems also manufactures high temp wir...
      Dacon Wire & Cable
    • Ultra-High Temperature Wires and Cables
      The primary benefit of UHT wires and cables is their ability to withstand extremely high temperatures, typically ranging from 150°...
      casmo cable llc
    • High Temp Cable | Heat-Resistant Electrical Wire | OmniCable
      Core. ... OmniCable provides a specialized range of high-temperature cables designed to endure extreme conditions in industrial an...
      OmniCable
    • High Temperature Multi Conductor Cable
      High Temperature Wire & Cable * Hi-Temp Multi Conductor Cable: Overall Shield - FEP (200ºC) Insulated & Jacketed. * Hi Temp Multi ...
      Multicable Corporation
    • Heat resistant Cables and Wires
      Heat resistant Cables and Wires. Heat-resistant cables resp. fire-resistant cables are used in production areas with extremely hig...
      SAB Cable
    • Professional High-Temperature Wire Manufacturers in Fort Wayne, IN
      Aug 25, 2025 — What Are High-Temperature Wires? High-temperature wires in Fort Wayne are specialized electrical wires designed to operate safely ...
      precisionwiretech.com
    • High-Temperature Wire - Grainger Industrial Supply
      High-temperature wires are small- to medium-gauge wires with an insulated conductor used in high-temperature environments. The ins...
      Grainger
    • MG High Temperature Wire | Allied Wire and Cable
      What Is MG Wire? MG wire is a high-temperature wire suitable for use in applications up to 450 degrees Celsius. The wire features ...
      Allied Wire & Cable
    • High Temperature Cable - CSE Industrial Electrical Distributors Ltd
      The base high temperature PVC sheath is the same as our standard Tri-Rated, but stripes can be added in any colour combination in ...
      CSE Industrial Electrical Distributors Ltd
    • Go to product viewer dialog for this item.
      Omega | High Temperature Heater Hookup Wire HTCM-1NI-612S-500 - 12 AWG, 500 ft, Stainless Steel Overbraid
      Furnace Cable, Steel Braided, Nextel/Silica Insulation. Furnace, oven, and kiln wire. High temperature, 1292°C rated. Nickel condu...
      Google
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    Web results

    Customized Cables and Wires up to +400°C


    SAB Cable
    https://www.sab-cable.com › ... › Heat Resistant Cables
    SAB Cable
    https://www.sab-cable.com › ... › Heat Resistant Cables
    Our heat resistant special cables are very diverse but all of those cables mentioned below have one thing in common: their excellent temperature resistance ...

    High Temperatures Wire & Cable Applications


    Amphenol TPC Wire & Cable
    https://www.tpcwire.com › high-temperature-applications
    Amphenol TPC Wire & Cable
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    Custom Solutions Available. Have a unique challenge? ATPC can design and build custom high-temperature cable solutions to meet your exact specifications.Read more

    High Temperature Wire - Custom by Dacon


    Dacon Wire & Cable
    https://dacon.com › high-temperature-wire
    Dacon Wire & Cable
    https://dacon.com › high-temperature-wire
    Insulated high temp wire and high performance cable can handle operating temperatures of up to 1200℃. We manufacture high temp wires and cables to meet a ...Read more
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    High Temperature Wire and Cable Manufacturer


    Calmont Wire & Cable
    https://www.calmont.com › Products
    Calmont Wire & Cable
    https://www.calmont.com › Products
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    Ultra-High Temperature Wires and Cables


    casmo cable llc
    https://www.casmocable.com › Products
    casmo cable llc
    https://www.casmocable.com › Products
    The primary benefit of UHT wires and cables is their ability to withstand extremely high temperatures, typically ranging from 150°C (302°F) up to 1,000°C (1,832 ...Read more

    High temperature cable | heat resistant cable (-200℃~+1200℃)


    tstcables.com
    https://www.tstcables.com › high-temperature-cable-hea...
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    Our high temperature cable series are designed to withstand continuous operating temperatures from -260°C to 1200°C.

    Custom Wire and Cable Solutions


    Therm-X, California
    https://www.therm-x.com › custom-wire-and-cable-soluti...
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    SLOYCA 500 ° High Temperature Cable 2 Core 3 ...


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    High temperature Custom cable


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    MG High Temperature Wire | Allied Wire and Cable


    Allied Wire & Cable
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