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Mask welding horns (or sonotrodes) are specialized, often titanium or aluminum, ultrasonic tools designed to efficiently weld mask components, such as ear loops or face layers, using high-frequency vibrations. Commonly operating at 20kHz, 35kHz, or 40kHz, these horns, often available through Alibaba or Altrasonic, enable quick, adhesive-free sealing.
Key Features and Types
- Material: Titanium alloy is preferred for its strong fatigue resistance and acoustic properties. Aluminum is also used for specific applications.
- Applications: Specifically designed for ear loop welding, spot welding, and edge sealing/sewing of masks.
- Design: Often custom-engineered using FEM (Finite Element Method) for optimal acoustic performance, as seen with Herrmann Ultrasonics or Sharpertek.
- Common Frequency: 35 kHz is commonly used for ear loop welding machines.
- Component Set: Typically includes the welding horn, ultrasonic generator, and transducer.
Examples and Components
- Altrasonic: Produces 35kHz-1500W horns for spot welding and 35k-800w titanium alloy horns for mask production.
- Sharpertek: Offers, for example, a 20kHz rectangular aluminum horn for general, often specialized, plastic welding.
- Alibaba: Features various customized high-performance titanium horns for mask production.
- eBay: Lists, as an example, various ultrasonic circular solid horns and pre-owned Branson horn options.
These tools are crucial for achieving reliable, high-speed sealing in the manufacturing of non-woven face masks.
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ultrasonic horn for mask welding
nekonultrasonics.com
https://www.nekonultrasonics.com › productstags › ultras...
nekonultrasonics.com
https://www.nekonultrasonics.com › productstags › ultras...
Designed specifically for high-volume manufacturing, our ultrasonic horns enable efficient and precise welding of mask materials such as non-woven fabrics, ...Read more
ultrasonic mask horn
Altrasonic
https://www.altrasonic.com › ultrasonic-mask-horn_sp
Altrasonic
https://www.altrasonic.com › ultrasonic-mask-horn_sp
Place of Origin:Zhejiang, China Brand Name:Altrasonic Condition:New Voltage:110/220V Frequency:40kHz Welding Area:10*10mm Dimensions:45*40*25cm ...Read more
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People also ask
What is a welding horn?
Welding horns are at the heart of ultrasonic welding systems. These precision-engineered components, sometimes referred to as sonotrodes, transmit ultrasonic energy directly into thermoplastic parts, packaging films, or even metals.
Ultrasonic welding horns by Mecasonic for accuracy and durability
Mecasonic
https://www.mecasonic.com › info › welding-horns
Mecasonic
https://www.mecasonic.com › info › welding-horns
How to ultrasonic test a weld?
The procedure of the inspection:
- Remove all the paint and rust from welding seams and of the area 50 – 70 mm on both sides.
- For more correct results of UFD, it is required to provide a good passing of ultrasonic vibrations. ...
- The device is to be pre-configured for the specific tasks:
Ultrasonic testing of welds - hardness tester, flaw detector, thickness gauge
Novotest
https://novotest.biz › ultrasonic-testing-of-welds
Novotest
https://novotest.biz › ultrasonic-testing-of-welds
What is the use of ultrasonic horn?
Ultrasonic horns of this type are used primarily as parts of various ultrasonic instruments for ultrasonic welding, ultrasonic soldering, cutting, making surgical tools, molten metal treatment, etc.
Ultrasonic horn - Wikipedia
Wikipedia
https://en.wikipedia.org › wiki › Ultrasonic_horn
Wikipedia
https://en.wikipedia.org › wiki › Ultrasonic_horn
Web results
Ultrasonic Horns
Sharpertek
https://www.sharpertek.com › ulho
Sharpertek
https://www.sharpertek.com › ulho
Ultrasonic Horn: We design and manufacture high quality ultrasonic welding horns and fixtures for use on all brands of ultrasonic welders.Read more
30-day returns
Ultrasonic welding horn for electricity meter with window
TELSONIC Ultrasonics
https://www.telsonic.com › application-finder › ultrason...
TELSONIC Ultrasonics
https://www.telsonic.com › application-finder › ultrason...
An inspection window is to be welded into the cover of an electricity meter. The housing cover is made from ABS and the inspection window is PMMA.Read more
Ultrasonic Tooling by Dukane | Learn More!
Dukane
https://www.dukane.com › additional-ultrasonic-products
Dukane
https://www.dukane.com › additional-ultrasonic-products
Titanium horns offer excellent acoustic properties, strong fatigue resistance, and surface hardness, making them the preferred ultrasonic tooling.
Ultrasonic Horn Mask - Efficient Welding Solutions
Alibaba.com
https://www.alibaba.com › ... › Party Masks
Alibaba.com
https://www.alibaba.com › ... › Party Masks
Shop high-quality ultrasonic horn mask machines for reliable welding. Find durable, efficient, and affordable solutions for mask making and other ...
Ultrasonic Welder Horn
eBay
https://www.ebay.com › shop › ultrasonic-welder-horn
eBay
https://www.ebay.com › shop › ultrasonic-welder-horn
BRANSON ULTRASONIC WELDER HORN 428-018-021. Pre-Owned. $169.99. or Best Offer. +$28.35 delivery.Read more
 store rating (2.6K)$7.95 delivery
Discussions and forums
A Selection of Ineffibly Gorgeous Ultrasonic Welding Horns
Reddit ·Â
r/MachinePorn
 · 80+ comments
 · 3 years ago
A Selection of Ineffibly Gorgeous Ultrasonic Welding Horns
Reddit ·Â
r/MachinePorn
 · 80+ comments
 · 3 years ago
What is an ultrasonic plastic welding horn?
Quora ·Â
1 answer
 · 2 years ago
What is an ultrasonic plastic welding horn?
Quora ·Â
1 answer
 · 2 years ago
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Web results
Ultrasonic Horns
ultrasonicsdirect.com
https://www.ultrasonicsdirect.com › ulho
ultrasonicsdirect.com
https://www.ultrasonicsdirect.com › ulho
Ultrasonic Horns. We design and manufacture high quality ultrasonic welding horns and fixtures for use on all brands of ultrasonic welders.
$495.0030-day returns
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