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This video shows the various stages of a vinyl flooring production line:
Key Components of a Custom LVT Production Line
- Mixing System: Pre-mixes raw materials (PVC, Calcium Carbonate, additives).
- Conical Twin-Screw Extruder: Melts and plasticizes the material.
- T-Die & Five-Roller Calender: Shapes the material into a precise sheet and laminates the decorative layer.
- Online Lamination System: Applies wear layers and color films continuously.
- Cooling System & Embossing: Calender rolls, cooling tanks, and online embossing systems (including EIR - Embossed in Register) to create texture.
- Hauling & Cutting System: Servo-driven cutters for precise sizing.
Customization Capabilities
Manufacturers offer significant customization to meet specific flooring needs:
- Online Lamination: Capable of producing 2-layer, 3-layer, or multi-layer composite sheets in one step.
- Optional EIR System: A patented online Embossed in Register (EIR) system can be added for high-end, textured, natural wood/stone finishes.
- Structure Adjustment: Lines can be designed to produce both flexible LVT and rigid SPC (Stone Plastic Composite) by adjusting the formulation and calender settings.
- Configuration: The line can be customized with international, top-brand components like Siemens PLC, ABB frequency converters, or Schneider electrics.
Key Technical Specifications (Typical)
Production Process Flow
- Mixing: Raw materials are blended.
- Extrusion: Mixed materials are melted and extruded into a raw base sheet.
- Calendering & Lamination: The base sheet passes through calender rolls where it is combined with the color film, wear layer, and balance layer (for anti-warping).
- Embossing & Cooling: The surface is embossed, then cooled to set the structure.
- Cutting & Stacking: The sheets are cut into the final, custom plank or tile size.
Manufacturers and Sourcing
Custom lines are often sourced from specialized manufacturers in China, with, for example, the PVC Flooring (SPC/LVT) Sheet extrusion line from Skywin Extruder providing flexible, custom solutions. Other options include suppliers on Alibaba and specialized manufacturers such as Kingshine.
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Lvt Floor Production Line(999+)
Alibaba.com
https://www.alibaba.com › ... › Plastic Extruders
Alibaba.com
https://www.alibaba.com › ... › Plastic Extruders
Sheet Extrusion Line. A foundational process in LVT manufacturing, this line co-extrudes multiple layers—including the wear layer, print film, core layer, and ...Read more
Double-layer LVT Flooring Extrusion Line
skywinextruder.com
https://www.skywinextruder.com › product › double-la...
skywinextruder.com
https://www.skywinextruder.com › product › double-la...
The Double-layer LVT Flooring Extrusion Line is designed to produce two-layer luxury vinyl tiles in one continuous process.Read more
PVC LVT Flooring Extrusion Line
Yesha Engineering
https://www.yeshaextrusionmachineries.com › pvc-lvt-f...
Yesha Engineering
https://www.yeshaextrusionmachineries.com › pvc-lvt-f...
Feb 27, 2023 — The Sheet Extrusion Line ensures uniform thickness and optimal density, boosting the strength, durability, and finish of every flooring tile.Read more
Plastic Flooring Production Line: Complete Guide for ...
kingshinepm.com
https://www.kingshinepm.com › plastic-flooring-produ...
kingshinepm.com
https://www.kingshinepm.com › plastic-flooring-produ...
3 days ago — LVT flooring. vinyl sheets. It integrates extrusion, lamination, cooling, cutting, and surface treatment into one continuous process. Why ...Read more
lvt composite plastic floor production line，lvt self-adhesive ...
Facebook · Interior SPC flooring manufacturer Ecan Industries-made in China
1 comment · 4 years ago
Facebook · Interior SPC flooring manufacturer Ecan Industries-made in China
1 comment · 4 years ago
With WPC, it is not necessary to worry about the preparation LVT would require for use over cracks and divots in concrete or wooden subfloors.Read more
LVT FLOORING PRODUCTION LINE
Anhui Jiahao Machinery Co., Ltd.
https://jiahaomachine.en.made-in-china.com › LVT-FL...
Anhui Jiahao Machinery Co., Ltd.
https://jiahaomachine.en.made-in-china.com › LVT-FL...
Lvt Composite Floor Plastic Machinery Production Sheet/Plate/Panel/Board/Tray ...Read more
store rating (322)Free delivery
How Billions of Vinyl Flooring Panels Are Made Inside ...
YouTube · The Factoran
6.9K+ views · 2 months ago
YouTube · The Factoran
6.9K+ views · 2 months ago
0:00 Introduction ; 1:49 Plastic Core Manufacturing Process ; 5:19 Vinyl Layer Lamination Process ; 7:54 Cutting And Finishing ; 11:56 Engineered ...
Missing: Custom composite
China Customized LVT Flooring Extrusion Line ...
Shanghai Ruichang Machinery Co.,Ltd
https://www.parallel-extrusion.com › lvt-flooring-parall...
Shanghai Ruichang Machinery Co.,Ltd
https://www.parallel-extrusion.com › lvt-flooring-parall...
As one of the most professional LVT Flooring Extrusion Line manufacturers and suppliers in China, we're featured by customized products made in China.
PVC Flooring (SPC/LVT) Sheet extrusion line
skywinextruder.com
https://www.skywinextruder.com › product › pvc-floori...
skywinextruder.com
https://www.skywinextruder.com › product › pvc-floori...
A8: Yes, we can customize the extrusion line to suit your specific production requirements, whether it's adjusting the width of the sheet, modifying the ...Read more
LVT Production Lines - Efficient Flooring Machinery
Alibaba.com
https://www.alibaba.com › ... › Plastic Extruders
Alibaba.com
https://www.alibaba.com › ... › Plastic Extruders
Find high-quality LVT production lines for vinyl flooring. Perfect for SPC, PVC, and LVT flooring. Shop our durable, efficient machines for your needs.
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West Bay Plastics Co., Inc.
· Countertop store
225 Capp St · (415) 626-0504
Closed · Opens 8:30 AM Mon
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ACP Composites, Inc
· Manufacturer
Livermore, CA · (925) 443-5900
Closed · Opens 8 AM Mon
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