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    AI Overview
    Ultrasonic milling machining tools use high-frequency, low-amplitude vibrations (typically 20 kHz+) combined with rotation to machine hard, brittle materials like ceramics, glass, and composites with 30%–50% reduced process forces. These systems improve surface quality and extend tool life, offering precise, non-thermal processing for advanced materials. 
    This video provides an overview of how ultrasonic machining works:
    Related video thumbnail
    3:45
    Ultrasonic Machining
    Berkness Company
    YouTube• Mar 21, 2023
    Key Ultrasonic Machining Technologies 
    • DMG MORI ULTRASONIC: Specialized machines (e.g., ULTRASONIC 20/50 linear) designed for 5-axis milling and drilling, utilizing inductive energy transmission to transfer vibrations to rotating tools.
    • OptiPro OptiSonic: These centers use ultrasonic oscillation to promote free cutting, specifically designed for hard materials.
    • Bullen Ultrasonics: Known for precision ultrasonic machining, providing capabilities to create complex shapes (like 90° corners) in brittle materials. 
    Key Benefits of Ultrasonic Milling 
    • Reduced Cutting Force: Vibrations reduce force by up to 50% compared to traditional machining, allowing for delicate work.
    • Increased Tool Life: Lower force results in significantly reduced tool wear.
    • Superior Surface Quality: Ideal for materials that are prone to chipping.
    • Versatile Applications: Effective on technical ceramics, glass, sapphire, ferrite, and CVD. 
    Components of an Ultrasonic Tool System 
    1. Generator: Produces high-frequency electrical energy.
    2. Transducer: Converts electricity into mechanical ultrasonic vibrations.
    3. Horn (Actuator): Amplifies the vibration and transfers it to the tool.
    4. Rotating Tool: Usually a diamond tool that removes material through a combination of rotation and vibration. 
    Typical applications include machining dental ceramics, medical technology components, and high-precision parts in the aerospace industry. 
    • ULTRASONIC Machining Tools - DMG MORI
      DMG MORI's ULTRASONIC series of machines are designed for ultrasonic-assisted grinding, milling, and drilling. These machines are ...
      us.dmgmori.com
    • ULTRASONIC Machining Tools - DMG MORI
      How does ultrasonic machining work? An ultrasonic generator produces high-frequency alternating voltage, which is transferred with...
      en.dmgmori.com
    • ULTRASONIC Machining of Advanced Materials for the ...
      Sep 13, 2023 — interconnected systems and artificial intelligence digitalization has never been more central in our daily. life at the core of da...
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    • Ultrasonic Machining Centers | OptiPro
      OptiSonic is a line of ultrasonic machining centers that uses ultrasonic oscillation to promote free cutting of material. This red...
      OptiPro Systems
    • ULTRASONIC 50 - ULTRASONIC Machines - DMG MORI
      * Tool identification in the standard. * Autonomous transport and exchange of tools between machines and tool storage systems. * M...
      en.dmgmori.com
    • Ultrasonic Machining
      Mar 21, 2023 — ultrasonic Machining is a manufacturing process that involves the use of high frequency vibrations to remove material from a workp...
      3:45
      YouTube·Berkness Company
    • What is Ultrasonic Machining?
      Bullen is a company that specializes in ultrasonic machining (UM). UM is a non-thermal, non-chemical, and non-electric process tha...
      Bullen Ultrasonics
    • ULTRASONIC MACHINING: How Ultrasonic Machining ...
      Aug 11, 2020 — ultrasonic machining ultrasonic machining process is a non-conventional machining process used for machining. both conducting and ...
      6:28
      YouTube·ADTW Study
    • ULTRASONIC MACHINING: How Ultrasonic Machining process work ...
      Aug 11, 2020 — When an AC power supply, typically 50 to 60 Hz, is provided to the high-frequency generator, it increases the frequency of the inp...
      YouTube
    • What is Boring Machining
      Oct 10, 2024 — Aerospace Industry: Used for machining aerospace components that require high precision and accuracy.
      3ERP
    • The Current State in the Rotary Ultrasonic Machining
      Feb 20, 2021 — Enforcement of ultrasonic machining is especially in the aerospace industry for machining advanced materials, in the medicine for ...
      Springer Nature Link
    • Ultrasonic machining | PPT
      However, it ( Ultrasonic machining ) has low material removal rates and requires tooling that wears from the abrasive particles. U...
      Slideshare
    • ULTRASONIC Machining Tools - DMG MORI
      DMG MORI's ULTRASONIC series of machines are designed for ultrasonic-assisted grinding, milling, and drilling. These machines are ...
      us.dmgmori.com
    • ULTRASONIC Machining Tools - DMG MORI
      How does ultrasonic machining work? An ultrasonic generator produces high-frequency alternating voltage, which is transferred with...
      en.dmgmori.com
    • ULTRASONIC Machining of Advanced Materials for the ...
      Sep 13, 2023 — interconnected systems and artificial intelligence digitalization has never been more central in our daily. life at the core of da...
      2m
      YouTube·DMG MORI
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    ULTRASONIC Machining Tools - DMG MORI


    dmgmori.com
    https://us.dmgmori.com › Products › Machines
    dmgmori.com
    https://us.dmgmori.com › Products › Machines
    A wide variety of industries use the ULTRASONIC models, from 5-axis simultaneous milling to milling-turning with up to 1,200 min-1 table speed to power ...Read more
    Videos
    ULTRASONIC Machining of Advanced Materials for the ...
    YouTube · DMG MORI
    Sep 13, 2023
    YouTube · DMG MORI
    2:07
    Ultrasonic technology reduces process forces by 50% & subsurface damage by 40% for high-precision machining of advanced materials.
    DMG MORI
    YouTube·
    Sep 13, 2023

    ULTRASONIC Machining of Advanced Materials for the ...

    YouTube·DMG MORI·Sep 13, 2023
    YouTube
    Ultrasonic Machining with ULTRASONIC 50 by DMG MORI
    YouTube · DMG MORI
    Dec 12, 2022
    YouTube · DMG MORI
    2:52
    DMG MORI
    YouTube·
    Dec 13, 2022

    Ultrasonic Machining with ULTRASONIC 50 by DMG MORI

    YouTube·DMG MORI·Dec 13, 2022
    YouTube
    ULTRASONIC 20 linear 3rd Generation: Precision Ultrasonic ...
    YouTube · DMG MORI
    Feb 18, 2025
    YouTube · DMG MORI
    2:39
    DMG MORI
    YouTube·
    Feb 18, 2025

    ULTRASONIC 20 linear 3rd Generation: Precision Ultrasonic ...

    YouTube·DMG MORI·Feb 18, 2025
    YouTube
    Ultrasonic Machining
    YouTube · Berkness Company
    Mar 21, 2023
    YouTube · Berkness Company
    3:45
    Ultrasonic Machining uses high frequency vibrations to remove material from hard and brittle materials, creating intricate shapes with high precision.
    Berkness Company
    YouTube·
    Mar 21, 2023

    Ultrasonic Machining

    YouTube·Berkness Company·Mar 21, 2023
    YouTube
    In this video
    • 00:00
      Ultrasonic Machining
    • 00:33
      Benefits of Ultrasonic Machining
    • 01:55
      Faqs 1 What Is Ultrasonic Machining and How Does It Work in Manufacturing
    • 02:34
      What Are the Advantages of Ultrasonic Machining over Traditional Machining Methods
    • 03:08
      What Are the Limitations of Ultrasonic Machining
    View all

    Web results

    Ultrasonic machining


    Wikipedia
    https://en.wikipedia.org › wiki › Ultrasonic_machining
    Wikipedia
    https://en.wikipedia.org › wiki › Ultrasonic_machining
    Ultrasonic machining is a subtractive manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations ...Read more
  • Process
  • Mechanics
  • Types
  • Applications

    • Ultrasonic Machining Centers


    OptiPro Systems
    https://www.optipro.com › optical-manufacturing › ultr...
    OptiPro Systems
    https://www.optipro.com › optical-manufacturing › ultr...
    Ultrasonic oscillation of the tool promotes free cutting of material, greatly reducing the force applied to the tool as well as the workpiece during processing.Read more

    What is Ultrasonic-assisted Machining? | Hantop Intelligence ...


    hit-tw.com
    https://www.hit-tw.com › News › Industry Knowledge
    hit-tw.com
    https://www.hit-tw.com › News › Industry Knowledge
    Sep 30, 2025 — Ultrasonic-assisted machining is a non-conventional, subtractive manufacturing process that utilizes the power of high-frequency vibraiton to remove material ...Read more

    Ultrasonic Hybrid Processing Technology


    OptoTech US
    https://optotech.us › ultrasonic
    OptoTech US
    https://optotech.us › ultrasonic
    OptoTech's ultrasonic technology solves the challenges of high machine run times and tool wear that occur when machining brittle and/or hard materials.Read more

    Ultrasonic Milling


    Altrasonic
    https://www.altrasonic.com › ultrasonic-milling_c27
    Altrasonic
    https://www.altrasonic.com › ultrasonic-milling_c27
    We are professional Ultrasonic Machining ultrasonic machine suppliers,also can find some best Ultrasonic Milling products for great factory price.

    What is Ultrasonic Machining?


    Bullen Ultrasonics
    https://www.bullentech.com › what-is-ultrasonic-machi...
    Bullen Ultrasonics
    https://www.bullentech.com › what-is-ultrasonic-machi...
    UM is a loose abrasive machining process in which the mirror image of a shaped tool can be created in hard, brittle materials.Read more
    Discussions and forums
    Ultrasonic milling machine?
    Reddit · 
    r/Skookum
     · 2 comments
     · 7 years ago
    Ultrasonic milling machine?
    Reddit · 
    r/Skookum
     · 2 comments
     · 7 years ago
    Ultrasonic milling machine? So, I'm on the hunt finally for my ... Machining Instruments and Tools · r/knolling - Machining Instruments&nb...  More
    OT: Ever heard of Ultrasonic machining
    Practical Machinist · 
    11 years ago
    OT: Ever heard of Ultrasonic machining
    Practical Machinist · 
    11 years ago
    Made some nice "sectors" for a filter wheel with the tool. Oh, It was built on a Wells Index milling machine. Light duty all around. Had the ...  More
    The 2014 DMU65 Ultrasonic arrived
    Practical Machinist · 
    8 years ago
    The 2014 DMU65 Ultrasonic arrived
    Practical Machinist · 
    8 years ago
    I hadn't realized the ultrasonic machines could do "conventional" machining ... ultrasonic for conventional milling of titanium. We did a...  More
    See more
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