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🏭 Key Equipment Breakdown
- Industrial Popper: The foundational starting point. Options range from large-capacity hot air poppers (which use forced hot air to pop kernels without oil) to high-output induction or oil poppers.
- Caramelizer (Cooker/Mixer): A heavy-duty, jacketed kettle used to boil and melt sugar, butter, and flavorings into caramel. The internal agitator mixes the caramel and freshly popped corn to ensure an even glaze without burning.
- Coating Drum (Seasoner/Tumbler): Used for savory coatings (like cheddar) or adding fine finishing powders. The drum gently tumbles the product in a sealed cylinder, guaranteeing uniform distribution.
- Cooling Tables/Conveyors: A necessary companion to the caramelizer. Hot coated popcorn must be cooled rapidly on a perforated table with an air fan to prevent it from clumping into a massive ball.
🛠️ Industry-Leading Manufacturers
- XFD Popcorn: Specializes in high-capacity, fully automatic induction popcorn plants. Their setups feature modular systems that can scale to 180-250 kg/h for professional factories.
- Cretors: A legendary manufacturer known for their Heavy Duty Coater Mixer Tumblers and Caramelizers. Their lines (such as the CMD series) offer automated batch cooking and hands-free mixing.
- Gold Medal: Famous for commercial concession equipment. They offer setups ranging from the "Karmel Baby" (2.5-gallon capacity for retail) up to the heavy-duty "Mark 20" capable of 20 gallons per batch.
- RoboLabs: Known for the RoboSugar series, which automates the caramelizing and coating process, drastically reducing the required human labor.
📝 Operational Steps
- Popping: Raw kernels are popped and immediately sifted to remove unpopped kernels ("old maids").
- Coating: Popcorn is transferred into the coating drum or caramelizer. Caramel is cooked at high heat in the kettle and mixed for 3-5 minutes.
- Cooling & Separation: The hot, sticky batch is dumped onto a perforated cooling table. Rotating agitators separate the kernels as fans blow ambient or chilled air over them.
- Packaging: Once hardened and cooled, the popcorn is moved to automated pouch or bag filling machines.
For additional details on fully automated manufacturing lines or to request quotes, explore the XFD Popcorn Line or review commercial options on Alibaba Caramel Coating Machines.
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Web results
Popcorn Production Line,Large Caramelizer,Industrial Hot ...
xfd xiamen machinery technology ltd.
https://www.xfdpopcorn.com › industrial-popcorn-machi...
xfd xiamen machinery technology ltd.
https://www.xfdpopcorn.com › industrial-popcorn-machi...
This industrial caramel and chocolate coater is a combination cooker and mixer that suitable for professional popcorn plant to make a variety of savory and ...Read more
Popcorn Drum(999+)
Alibaba.com
https://www.alibaba.com › ... › Popcorn machine
Alibaba.com
https://www.alibaba.com › ... › Popcorn machine
Rotary Drum Flavoring & Coating Machine for Food Industry Seasoning Processing of Popcorn Chips and Snacks. $1,600-2,799. Min. order: 1 set.Read more
Caramel Corn Plants - The Popcorn Machines
thepopcornmachine.com
https://www.thepopcornmachine.com › popcorn-equipm...
thepopcornmachine.com
https://www.thepopcornmachine.com › popcorn-equipm...
Cretor's Twin Giant Cooling Table w/Fan, 48 oz Popper, CMD50 Caramelizer, Oil Pump, Pump Caddy 208V.Read more
store rating (34)
Missing: Coating Drum
Popcorn Caramel Coating Machines
robopopcorn.com
https://robopopcorn.com › catalog › popcorn-caramel-co...
robopopcorn.com
https://robopopcorn.com › catalog › popcorn-caramel-co...
RoboSugar Auto 10 makes caramel coating maximally automatic, providing consistent product quality, since the human factor is completely out of the process.Read more
RoboLabs caramelizer RoboSugar 20 - Automated Caramel ...
YouTube · RoboLabs
1.8K+ views · 2 years ago
YouTube · RoboLabs
1.8K+ views · 2 years ago
This machine automatically heats the slurry then automatically adds the popcorn automatically mixes it and then automatically cools it.
People also ask
How do I get my popcorn plant to bloom?
Cassia grows best in full sun and moist, well-drained soil. Plants flourish in the heat and humidity of summer. Water regularly and use a balanced, water-soluble fertilizer (such as 20-20-20), mixed and applied as directed, to promote lush growth and flowering.
How to grow Popcorn Cassia Senna - White Flower Farm
White Flower Farm
https://www.whiteflowerfarm.com › how-to-grow-popco...
White Flower Farm
https://www.whiteflowerfarm.com › how-to-grow-popco...
Do popcorn plants need full sun?
Popcorn needs full sun and rich, well-drained soil. Plant popcorn when all danger of frost has passed and the soil is warm. Sow seed directly in the garden in spring. Sow the seeds 1 to 2 inches deep (about two seeds per hole) and space them 8 to 10 inches apart, watering thoroughly.Aug 16, 2021
Growing Popcorn | Extension | West Virginia University
WVU Extension - West Virginia University
https://extension.wvu.edu › gardening › wv-garden-guide
WVU Extension - West Virginia University
https://extension.wvu.edu › gardening › wv-garden-guide
Web results
Caramel & Flavored Corn Equipment
Popcorn Supply Company
https://popcornsupply.com › caramel-flavored-corn-equi...
Popcorn Supply Company
https://popcornsupply.com › caramel-flavored-corn-equi...
Caramel & Flavored Corn Equipment ; Karamel Baby Caramel Corn Cooker/Mixer · $1,831.38 ; Karamel Baby Caramel Corn Cooker/Mixer with base and pan · $2,647.86 ; Mark ...Read more
$221 to $5,01430-day returns
Caramel Corn | Mark 20 Cooker Mixer Right Hand Dump 240v
Gold Medal Products Co.
https://shop.gmpopcorn.com › products › mark-20-kar...
Gold Medal Products Co.
https://shop.gmpopcorn.com › products › mark-20-kar...
All-in-One Production: Seamlessly cook, coat, and mix your choice of popcorn flavors with this elite, unmatched piece of equipment. Producing an incredible 20 ...Read more
Caramel Coating Machine RoboSugar Twin Auto 20
robolabs.pro
https://robolabs.pro › goods › caramel_coating_machine...
robolabs.pro
https://robolabs.pro › goods › caramel_coating_machine...
Caramelizer RoboSugar 20 continues a range of RoboSugar models, providing a variety of innovative solutions for gourmet popcorn production. NEW OPTION!Read more
Xfdpopcorn.com - Cinema Popcorn Machine,Commercial ...
xfd xiamen machinery technology ltd.
https://www.xfdpopcorn.com › products_3
xfd xiamen machinery technology ltd.
https://www.xfdpopcorn.com › products_3
Equipped with large-size caramelizer and coating drum, this hot air popper production line is fully automatic, high-capacity. Try this for professional large ...Read more