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Red and black UL1332 wire harnesses are specialized high-temperature assemblies commonly used in environments requiring resistance to heat, oil, and chemicals, such as in home appliances, industrial heaters, and battery connections. These harnesses feature FEP (Fluorinated Ethylene Propylene) insulated wire, which is rated for 200°C and 300VAC.
Key Features and Specifications
- Wire Material: Stranded or solid tin-plated copper, which aids in soldering and corrosion resistance.
- Insulation: Extruded FEP (Teflon), allowing for high-temperature resistance up to 200°C.
- Color Coding: Commonly paired in red (positive) and black (negative/ground).
- Gauge Range: Widely available in 30AWG to 10AWG, with 18AWG to 24AWG being common for internal wiring.
- Certifications: UL Style 1332, RoHS compliant, and often passes vertical flame test VW-1.
Manufacturing and Assembly Process
The production of UL1332 wire harnesses involves several precise steps to ensure reliability under high-temperature conditions:
The production of UL1332 wire harnesses involves several precise steps to ensure reliability under high-temperature conditions:
- Cutting and Stripping: Specialized equipment cuts the FEP wire to length and strips the insulation. Since FEP is tough, specialized stripping tools are needed to avoid damaging the conductor.
- Crimping and Termination: Tinned copper terminals or connectors (e.g., JST, Molex) are crimped onto the stripped ends of the red and black wires.
- Harness Assembly: Wires are bundled, often using high-temperature tape, braid, or tubing, and arranged on a harness board based on design specifications.
- Soldering and Protection: For high-reliability connections, terminals may be soldered. Additional heat-resistant protection may be added for specific application demands.
- Testing: Finished harnesses undergo continuity, polarity, and insulation resistance testing to ensure they meet UL standards.
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Wholesale Red Black UL1332 Wire Harness Manufacturing,OEM ...
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This wiring harness is built to deliver low impedance and maximum efficiency, ensuring critical signals are transmitted without loss. Item No : UL1332#22.
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UL 1332 FEP insulated hook-up wire is used for internal wiring. Rated 200C, 300VAC, oil resistant 80C, and is gasoline resistant.
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This wire is available in a variety of colors, including red, black ... Wire Harness Manufacturer,Welcome to inquiry！ ellencheung09@gmail ...Read more
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How to manufacture a wiring harness?
What Is the Wire Harness Manufacturing Process?
- Step 1: Receive and Review Customer Design Files. ...
- Step 2: Material Selection. ...
- Step 3: Wire Cutting and Labeling. ...
- Step 4: Wire Stripping. ...
- Step 5: Crimping Terminals. ...
- Step 6: Assembly on Harness Board. ...
- Step 7: Connector Assembly. ...
- Step 8: Electrical Testing and Final Inspection.
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Web results
UL1332 FEP Teflon Wire
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