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    AI Overview
    Deep draw thermoforming film is
    a flexible, multi-layer plastic film used in high-speed automated packaging to form deep cavities for products. It is characterized by its ability to stretch significantly, maintaining structural integrity and uniform thickness throughout its corners and curves, and is used in both food and industrial packaging. These films can be more sustainable by being thinner than older alternatives while still providing excellent performance. 
    Key characteristics 
    • Deep draw capability: The film can be stretched to create deep, three-dimensional shapes for packaging.
    • Uniform thickness: Innovations like KUHNE's Triple Bubble® technology allow for thinner, multi-layer films that achieve more uniform thickness even in corners and curves compared to traditional cast films.
    • Barrier properties: Many films contain layers like EVOH or PA to provide a high barrier against gases, which extends the shelf life of products.
    • Sustainability: Newer films are designed to be thinner and recyclable, reducing material usage and waste.
    • Versatility: Available in both flexible and rigid under-films, and suitable for a wide range of products. 
    You can watch this video to learn how deep draw forming works in the context of metal forming:
    Related video thumbnail
    03:15
    Part Gurus
    YouTube • Aug 24, 2020
    Applications 
    • Food packaging: Used for fresh meat, cheese, and other products where shelf life is critical.
    • Medical packaging: Suitable for packaging sterile medical devices and other sensitive products.
    • Industrial packaging: Used for protecting non-food industrial goods, including metal and electronic components.
    • Other consumer goods: Can be used for cosmetics, home products, and general consumer goods packaging. 
    This video demonstrates the thermoforming process in factories, including the heating and molding of plastic sheets:
    Related video thumbnail
    58s
    Factories
    YouTube • Jul 6, 2020
    How it works 
    • Heating: The film is heated until it becomes soft and flexible.
    • Forming: The film is then stretched into a mold using a vacuum, pressure, or a combination of both to form the desired shape.
    • Cooling: The formed film is cooled, causing it to solidify and retain its new shape.
    • Sealing: The formed bottom film is then sealed with a top film to complete the package. 
    You can watch this video to get a comprehensive overview of the thermoforming process:
    Related video thumbnail
    59s
    James Sword Engineering
    YouTube • May 5, 2023
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    • Plastic deep drawing: These are the benefits | swissplast
      Apr 8, 2024 — How does plastic deep drawing work? Plastic deep drawing involves several work steps. We have summarised them briefly: ...
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    • Kuhne Group - Innovative deep draw thermoforming films
      Jan 25, 2021 — KUHNE has developed new “mono-material” deep draw thermoforming films that outperform their cast barrier film counterp...
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    • Thermoforming Film - Abflexibles
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      Flexible Thermoformable Film for Food Packaging Solution. JYTHERMOFILM offers thinner,more efficient,more sustainable range of fle...
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    • Plastic deep drawing: These are the benefits | swissplast
      Apr 8, 2024 — How does plastic deep drawing work? Plastic deep drawing involves several work steps. We have summarised them briefly: ...
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    • Kuhne Group - Innovative deep draw thermoforming films
      Jan 25, 2021 — KUHNE has developed new “mono-material” deep draw thermoforming films that outperform their cast barrier film counterp...
      www.extrusion-world.com
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    Novacel's expertise on Deep Drawing


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