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Alpha olefin sulfonate (AOS) hydrolysis is a critical industrial process step, typically following the sulfonation of normal alpha olefins with
, designed to convert intermediate sultones (cyclic sulfate esters) into soluble, biodegradable hydroxyalkane sulfonates and alkene sulfonates. The process involves base hydrolysis, commonly at temperatures from
to reduce residual sultone content below 10 ppm, ensuring safety in surfactants.
Key Aspects of Alpha Olefin Sulfonate Hydrolysis:
- Purpose: The primary goal is to convert hydrolyzable sultones into hydroxyalkane sulfonates (3- and 4-) and alkene sulfonates (allylic and homoallylic).
- Reaction Steps: Sulfonation of alpha-olefins produces a mixture of sulfonic acids and cyclic sultones. The hydrolysis, or neutralization/hydrolysis stage, breaks down the sultones, often with sodium hydroxide (caustic soda) and hydrogen peroxide.
- Conditions: The process often takes place at elevated temperatures (to) to ensure high conversion, with modern techniques using waste heat recovery to minimize energy use.
- Product Components: The hydrolyzed alpha olefin sulfonate (AOS) consists of a mixture of approximately 60-65% alkene sulfonates and 35-40% hydroxyalkane sulfonates, which are effective surfactants.
- Sultone Control: The process is crucial to ensure levels of toxic unsaturated sultones remain below 10 ppm and unsubstituted alkane sultones below 10 ppm for consumer safety.
- Equipment: The hydrolysis system typically involves a neutralization reactor, a steam heater, a hydrolyzer, and heat exchangers.
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Normal Alpha Olefins Resources
Chevron Phillips Chemical
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Chevron Phillips Chemical
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Our normal alpha olefins will react with carbon monoxide and a variety of nucleophiles to produce aldehydes, alcohols, esters or acid chlorides.Read more
Process for hydrolyzing alpha-olefin sulfonate and system ...
Google Patents
https://patents.google.com › patent
Google Patents
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The most of sultone formed in the AOS production process can be hydrolyzed under the condition of high temperature, alkalescence, and neutralization ...Read more
α-Olefin sulfonate
Wikipedia
https://en.wikipedia.org › wiki › Α-Olefin_sulfonate
Wikipedia
https://en.wikipedia.org › wiki › Α-Olefin_sulfonate
α-Olefin sulfonates are produced by sulfonation of alpha-olefins, typically using sulfur trioxide. ... Base hydrolysis of the mixture gives alkene ...Read more
Unit 11 Alpha Olefins Hydrolysis
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › unit-11-alpha-olefins-hydr...
WEIXIAN (Nanjing) Science Technology co., ltd
https://www.njweixian.com › unit-11-alpha-olefins-hydr...
The Sulfolactone hydrolysis system consists of a boosting pump, three heat exchangers, and a hydrolyzer. After aging, α- Olefin sulfonate is pumped to the ...Read more
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Normal Alpha Olefins FAQ
Chevron Phillips Chemical
https://www.cpchem.com › ... › Normal Alpha Olefins
Chevron Phillips Chemical
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Other metals can catalyze this reaction, but chloroplatinic acid (CPA) is the preferred catalyst because of its high activity and low catalyst concentrations.Read more
Chemical Economics Handbook - Linear alpha-Olefins ( ...
S&P Global
https://cdn.ihs.com › www › pdf › CEH-Linear-Al...
S&P Global
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Nov 30, 2010 — Typical reaction conditions are temperatures of 116-132°C and pressures of 2,700-. 3,000 psi. In the displacement step, the trialkylaluminum ...Read more
78 pages
The Chemistry and Manufacturing of Alpha Olefin ...
NINGBO INNO PHARMCHEM CO.,LTD.
https://www.nbinno.com › ... › Alpha Olefin Sulfonate
NINGBO INNO PHARMCHEM CO.,LTD.
https://www.nbinno.com › ... › Alpha Olefin Sulfonate
Neutralization: NaOH reacts with the sulfonic acids to form sodium alpha-olefin sulfonates and water. Hydrolysis: During the sulfonation and neutralization, ...Read more
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Developing Linear-alpha-Olefins Technology
OSTI (.gov)
https://www.osti.gov › etdeweb › servlets › purl
OSTI (.gov)
https://www.osti.gov › etdeweb › servlets › purl
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by A Meiswinkel2011Cited by 17 — Reaction Section - The α-SABLIN Reactor. The α-SABLIN process is based on a Zr(IV)carboxylate as catalyst and special aluminiumalkyl components as co-catalyst.Read more
ALFA OLEFINS CAS N
OECD
https://hpvchemicals.oecd.org › handler
OECD
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by O SIDS — The predicted or measured water solubilities of these alpha olefins range from 50 mg/L at 200C for 1-hexene to 0.0004 mg/L at 250C for 1-tetradecene, which ...Read more
Scholarly articles for Alpha Olefins Hydrolysis | |
… of octameric methylaluminoxanes by hydrolysis of … - Hirvi - Cited by 76 Reactions of alpha-olefins - Clippinger - Cited by 16 … ethers. Acid-catalyzed hydrolysis of alkenyl alkyl … - Okuyama - Cited by 54 | |
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