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Horizontal continuous mixers equipped with high-speed choppers are specialized industrial machines designed for intense, rapid blending, de-agglomeration, and shearing, typically used for powders, pastes, and slurries. These mixers often utilize plow-shaped or paddle tools to create a fluidized bed while the independent, high-speed choppers (up to 3,600 RPM) eliminate lumps and disperse liquids efficiently.
Key Features and Benefits
- Intense Shear and Mixing: The high-speed choppers cut and scatter materials to break up lumps and disperse sticky additives, preventing agglomerates.
- Independent Operation: Choppers generally run independently of the main agitator, allowing for tailored shear intensity based on the product, often at speeds between 1,800 and 3,600 RPM.
- Versatile Applications: Ideal for industries requiring high-quality mixing, including pharmaceuticals, food, chemical, and building materials (e.g., grout, resin, binders).
- Reduced Processing Time: The combination of a fluidized bed and shearing action reduces mixing times, increasing efficiency.
- Customizable Design: Available in various materials (stainless steel, carbon steel) and configurations, including sanitary options for food/pharma.
This video shows a SÖZER horizontal mixer with a rebon mixer system, including a close-up of the operator panel:
Common Types and Manufacturers
- Ploughshare/Plough Mixers: Specifically designed to lift product into a three-dimensional, fluidized motion while choppers work in the center.
- Paddle Blenders: Features heavy-duty paddles with high-speed choppers to push material into the shearing zone.
- Manufacturers: Major manufacturers include WAMGROUP (WAH Series), Marion Process Solutions, Munson Machinery, and Lödige.
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Web results
Horizontal Fluidized Mixer
Marion Process Solutions
https://www.marionsolutions.com › product-type › hori...
Marion Process Solutions
https://www.marionsolutions.com › product-type › hori...
High Speed Choppers. Break down dense material and speed up your mixing time with a high-speed chopper designed to run continuously without overheating.Read more
Horizontal Continuous Mixer - Akona ...
Akona Solutions
https://akonasolutions.com › mezcladoras › horizontal-c...
Akona Solutions
https://akonasolutions.com › mezcladoras › horizontal-c...
High-speed choppers enhance particle dispersion and reduce agglomerates, ensuring faster, more uniform mixing tailored to precise application needs.Read more
Continuous Single Shaft Industrial Mixers WAH - Wamgroup
wamgroup
https://industrialmixers.wamgroup.com › map › products
wamgroup
https://industrialmixers.wamgroup.com › map › products
The WAH Continuous Single Shaft Industrial Mixer is the ideal machine to obtain highest quality mixtures. Mixing with WAH is quick though gentle.Read more
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Web results
Batch Plow Mixers & Blenders
B&P Littleford
https://www.bplittleford.com › plow-mixer
B&P Littleford
https://www.bplittleford.com › plow-mixer
B&P Littleford Horizontal Plow Mixers create a mechanical, fluidized bed mixing action. The mixing tools project and hurl material away from the wall into free ...Read more
Paddle Blender with Choppers Intensifies Shear
Munson Machinery
https://www.munsonmachinery.com › News › GG-0531_...
Munson Machinery
https://www.munsonmachinery.com › News › GG-0531_...
A new Model HD-510-MS Paddle Blender equipped with four high-speed choppers provides added shear to break lumps and/or disperse dry bulk solids.Read more
Industrial Plow Mixer for Optimal Mixing Efficiency
Scott Equipment Company
https://scottequipment.com › industrial-plow-mixer
Scott Equipment Company
https://scottequipment.com › industrial-plow-mixer
High-speed choppers – they aid in mixer performance as they de-agglomerate and assist in the distribution of mixed liquids. High-pressure steam or water jackets ...Read more
Horizontal Continuous Mixer
Higao Tech Co., Ltd.
https://www.higaotech.com › Mixers and Blenders
Higao Tech Co., Ltd.
https://www.higaotech.com › Mixers and Blenders
Horizontal continuous mixer is used for mixing several materials with almost same proportion and not demanding too high mixing accuracy.Read more
Mixing in the LÖDIGE horizontal mixer
Lödige Maschinenbau
https://www.loedige.de › process › horizontal-mixing
Lödige Maschinenbau
https://www.loedige.de › process › horizontal-mixing
LÖDIGE horizontal mixers feature advanced technology that not only provides exceptionally fast and efficient mixing, but also ensures uniform consistency and ...Read more
High-speed mixer - WAH series - WAMGROUP S.p.A
DirectIndustry
https://www.directindustry.com › ... › Plowshare mixer
DirectIndustry
https://www.directindustry.com › ... › Plowshare mixer
The WAH Continuous Single Shaft Mixer is the ideal machine to obtain highest quality mixtures. Mixing with WAH is quick though gentle.Read more
Horizontal Batch Mixers
Marion Process Solutions
https://www.marionsolutions.com › product-type › hori...
Marion Process Solutions
https://www.marionsolutions.com › product-type › hori...
Discover how Marion horizontal batch mixers and blenders are built to maximize throughput and provide reliable performance for decades.