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    AI Overview
    Home - AdBlue Production System
    AdBlue® production involves mixing high-purity urea (
    32.5
    %
    ) with demineralized water (
    67.5
    %
    ) to create an aqueous urea solution (AUS 32) that reduces NOx emissions in diesel engines. The process requires precise, automated blending and filtration to meet strict ISO 22241 standards. Key producers include Yara and BASF, utilizing specialized plants to blend ingredients. 
    Key Aspects of AdBlue® Production 
    • Raw Materials: The process uses technical grade urea (not fertilizer grade) and demineralized water to ensure purity. 
    • Production Process:
      • Mixing: Urea is dissolved in demineralized water.
      • Heating: Because the mixing process is endothermic (lowers temperature), the water is often heated to roughly
        40∘
        C
        to ensure proper dissolution.
      • Filtration: The solution is filtered to remove contaminants.
      • Quality Control: Inline, automated systems (such as Atmosfer Machinery units) monitor concentration using refractive technology to ensure the final
        32.5
        %
        ratio, say Sensotech and Vaisala.
         
    • Storage and Handling: The final product is stored in tanks to stabilize before packaging. 
    • Industrial Plants: BASF produces AdBlue® using a self-contained process that reduces susceptibility to contamination. Automated, skid-mounted systems are available for smaller-scale production. 
    The production process must strictly adhere to ISO 22241 standards to avoid damaging vehicle SCR (Selective Catalytic Reduction) systems. 
    • AdBlue® Production - SensoTech GmbH
      The LiquiSonic process measurement technology can: * Determine the urea concentration inline * Optimize synthesis and blending * P...
      SensoTech GmbH
    • A Guide to Setting Up an AdBlue® Production Plant in 2025: Step-by ...
      Sep 16, 2025 — Our advanced AdBlue production systems integrate full automation across the entire lifecycle: * Raw Material Dosing: Automated flo...
      Atmosfer Makina
    • How to produce your own AdBlue? - Palamatic Process
      Palamatic solutions to manufacture AdBlue ... It comes in a transportable shipping container, called a skid, and is ready to opera...
      Palamatic Process
    • Automotive Grade Urea Solution Process: AdBlue and DEF - Vaisala
      Urea concentration measurement in automotive AdBlue production. Automotive urea AdBlue, also known as Diesel Exhaust Fluid (DEF), ...
      Vaisala
    • Yara opens world’s largest AdBlue plant | Yara International
      Feb 1, 2018 — Yara is the world's largest producer of AdBlue. AdBlue is a urea solution that is injected into diesel vehicles and machinery to r...
      Yara
    • AdBlue® - BASF
      BASF manufactures AdBlue® using a self-contained process from liquid urea. As a result, it is less susceptible to spoiling during ...
      BASF
    • Producing AdBlue with less CO2 emissions - It Can Be Done!
      May 15, 2024 — Traditional AdBlue production AdBlue, a 32,5% urea solution mixed with demineralized water, works in the selective catalytic reduc...
      greenchem-adblue.com
    • What You Need to Know About Adblue Production and Wholesale
      Mar 12, 2024 — AdBlue Production Process * The production starts with mixing low-density urea and demineralized water in a precise manner, adheri...
      Limax Car
    • AdBlue®: What it is and how it works | Motorists - TotalEnergies UK
      AdBlue® is made of a colourless mixture of high-purity urea (32.5%) and deionised water (67.5%), as set out in the ISO 22242 stand...
      TotalEnergies UK website
    • AdBlue® Production - SensoTech GmbH
      The LiquiSonic process measurement technology can: * Determine the urea concentration inline * Optimize synthesis and blending * P...
      SensoTech GmbH
    • A Guide to Setting Up an AdBlue® Production Plant in 2025: Step-by ...
      Sep 16, 2025 — Our advanced AdBlue production systems integrate full automation across the entire lifecycle: * Raw Material Dosing: Automated flo...
      Atmosfer Makina
    • How to produce your own AdBlue? - Palamatic Process
      Palamatic solutions to manufacture AdBlue ... It comes in a transportable shipping container, called a skid, and is ready to opera...
      Palamatic Process
    Show all
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    My Ad Center
    Videos
    AdBlue Production Facility
    YouTube · EndülüsKrom®
    Mar 28, 2023
    YouTube · EndülüsKrom®
    2:32
    EndülüsKrom®
    YouTube·
    Mar 28, 2023

    AdBlue Production Facility

    YouTube·EndülüsKrom®·Mar 28, 2023
    YouTube
    AdBlue Production Line - AdBlue Production Process
    YouTube · EndülüsKrom®
    Feb 18, 2023
    YouTube · EndülüsKrom®
    0:52
    EndülüsKrom®
    YouTube·
    Feb 18, 2023

    AdBlue Production Line - AdBlue Production Process

    YouTube·EndülüsKrom®·Feb 18, 2023
    YouTube
    AdBlue Production Technology Explained | Complete Plant ...
    YouTube · Plant 3D virtual factory
    Dec 21, 2025
    YouTube · Plant 3D virtual factory
    5:00
    The video provides a 3D overview of the AdBlue production process, detailing water heating, urea mixing to 32.5%, filtration, and storage.
    Plant 3D virtual factory
    YouTube·
    Dec 22, 2025

    AdBlue Production Technology Explained | Complete Plant ...

    YouTube·Plant 3D virtual factory·Dec 22, 2025
    YouTube
    MAK AdBlue manufacturing plants.
    YouTube · BPCL India
    Oct 5, 2022
    YouTube · BPCL India
    3:05
    MAK AdBlue is a 32.5% high-quality urea solution in demineralized water, manufactured in 4 plants with 1000 KL/month capacity.
    BPCL India
    YouTube·
    Oct 5, 2022

    MAK AdBlue manufacturing plants.

    YouTube·BPCL India·Oct 5, 2022
    YouTube
    In this video
    • 00:41
      What is AdBlue?
    • 01:10
      Manufacturing Facilities
    • 01:32
      Quality Assurance Facilities
    • 02:05
      High-tech QR code printers are installed to ensure delivery of genuine products every time

    View all
    People also ask
    Who is the largest producer of DEF?
    Yara
    Diesel exhaust fluid (DEF) is used in diesel engines with SCR systems to reduce emissions. As the world's largest DEF producer, Yara offers security of supply and reliable quality DEF.

    Diesel Exhaust Fluid | Yara International


    Yara
    https://www.yara.com › industrial-nitrogen › diesel-exha...
    Yara
    https://www.yara.com › industrial-nitrogen › diesel-exha...
    Is AdBlue basically water?
    AdBlue® is made of a colourless mixture of high-purity urea (32.5%) and deionised water (67.5%), as set out in the ISO 22242 standard. Urea contains ammonia; the active ingredient in AdBlue® that reacts with NOx and neutralises it before it enters the atmosphere.

    AdBlue®: What it is and how it works | Motorists - TotalEnergies UK


    TotalEnergies UK
    https://totalenergies.co.uk › adblue-what-it-is-how-it-works
    TotalEnergies UK
    https://totalenergies.co.uk › adblue-what-it-is-how-it-works
    Is AdBlue business profitable?
    Conclusion. The AdBlue® manufacturing industry offers a compelling opportunity for entrepreneurs seeking a profitable and sustainable venture. With growing environmental concerns and increasing demand for AdBlue®, the time to enter this market is now.Jul 26, 2024

    Which is the Most Profitable Startup? Dive into the AdBlue Manufacturing ...


    EraBlue Tech
    https://erabluetech.com › which-is-the-most-profitable-st...
    EraBlue Tech
    https://erabluetech.com › which-is-the-most-profitable-st...
    Where do they get the urea for AdBlue?
    In fact, urea can be created artificially from carbon dioxide (CO2) and ammonia (NH3). The latter is itself synthesized through a reaction between dinitrogen (N2) and dihydrogen (H2). These two reactions take place at high pressure (respectively 150 and 100 bar).

    Urea in AdBlue, where does it come from? - Palamatic Process


    Palamatic Process
    https://www.palamaticprocess.com › blog › urea-in-adbl...
    Palamatic Process
    https://www.palamaticprocess.com › blog › urea-in-adbl...

    Web results

    How is AdBlue made?


    Palamatic Process
    https://www.palamaticprocess.com › en-us › blog › ho...
    Palamatic Process
    https://www.palamaticprocess.com › en-us › blog › ho...
    AdBlue is an aqueous solution with a mass concentration of 32.5% urea. In order to produce 1 ton of product, the AdBlue production line must introduce 325 kg ...Read more

    AdBlue Production Facility - Atmosfer Machinery


    Atmosfer Makina
    https://atmosfermakina.com › adblue-production-facility
    Atmosfer Makina
    https://atmosfermakina.com › adblue-production-facility
    Our automated system precisely controls and mixes urea and water without manual intervention. It continuously monitors and adjusts the percentage of each ...Read more

    AdBlue® Production


    SensoTech GmbH
    https://www.sensotech.com › adblue-production
    SensoTech GmbH
    https://www.sensotech.com › adblue-production
    AdBlue® is produced in large plants as a blending product from urea. The high-purity synthetic urea is used to produce the 32.5% AdBlue®solution using ...Read more

    CN104402769A - Production process for Adblue


    Google Patents
    https://patents.google.com › patent
    Google Patents
    https://patents.google.com › patent
    The invention discloses a production process for an Adblue. The production process comprises the following specific steps: allowing raw material liquid ammonia ...Read more

    AdBlue®


    BASF
    https://www.basf.com › automotive-and-transportation
    BASF
    https://www.basf.com › automotive-and-transportation
    BASF manufactures AdBlue® using a self-contained process from liquid urea. As a result, it is less susceptible to spoiling during production, filling and ...Read more

    Adblue Production


    Guangzhou EverBlue Technology Co.,Ltd.
    https://www.everbluesolution.com › blog › adblue-produ...
    Guangzhou EverBlue Technology Co.,Ltd.
    https://www.everbluesolution.com › blog › adblue-produ...
    By definition, Diesel Exhaust Fluid or AdBlue®, is comprised of 32.5% urea and 67.5% deionised water. However, in order to obtain a greater mark up when selling ...Read more

    Plant for ADBLUE


    stcitaly.com
    https://stcitaly.com › markets › special-projects › plant-...
    stcitaly.com
    https://stcitaly.com › markets › special-projects › plant-...
    STC is proposing Urea dissolving plants for AdBlue production so that the environmental impact of the transport (traffic, fuel, CO2 and NOx emissions, possible ...Read more

    Innovative AdBlue® Production with Reduced Carbon Impact


    greenchem-adblue.com
    https://www.greenchem-adblue.com › producing-adblu...
    greenchem-adblue.com
    https://www.greenchem-adblue.com › producing-adblu...
    May 15, 2024 — This blog will introduce and explore a case study in the production of AdBlue that pushes the net zero transition even further. It can be done!Read more
    Short videos
    0:16
    A complete Adblue production line, producing urea equipment ...
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    Wilton
    YouTube·
    Apr 22, 2026

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    Is AdBlue REALLY made from cows P###? #technicaltraining ...
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