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    Sheet Metal Chassis | Custom Sheet Metal Chassis Fabrication
    Sheet metal chassis fabrication for control systems involves precise cutting, bending, and assembling of materials like aluminum or steel to house sensitive electronics, providing structural support and EMI/RFI shielding. Utilizing CNC laser cutting and turret punching, these enclosures ensure accurate hole-pattern alignment for connectors, with finishing processes ensuring durability and thermal management. 
    Key Processes in Chassis Fabrication 
    • Cutting: CNC laser cutting or turret punching is used to create precise, complex geometries, ventilation, and, slots in metal sheets.
    • Forming and Bending: CNC press brakes apply force to bend metal into specific angles and U or L-shaped configurations, crucial for creating accurate enclosures.
    • Welding and Assembly: Components are joined using techniques like MIG or TIG welding, or by installing PEM fasteners and rivets for rigid assembly.
    • Finishing: Processes such as powder coating, plating, or painting provide corrosion resistance and electrical insulation. 
    Materials and Applications 
    • Materials: Common materials include aluminum (lightweight, conductive), stainless steel (corrosion-resistant), and cold-rolled steel (strong, cost-effective).
    • Applications: Custom chassis are designed for industrial controllers, rackmount systems, PCB housing, and harsh environmental enclosures.
    • Design Considerations: High-precision manufacturing is required for proper hole-pattern alignment for internal components. 
    Key Considerations for Control Systems 
    • EMI/RFI Shielding: Sheet metal is essential to protect electronics from electromagnetic or radio-frequency interference.
    • Thermal Management: Fabrication includes creating vents, louvers, or integrating aluminum/copper parts that act as heat sinks.
    • Prototyping to Production: Processes support both low-volume prototyping and high-volume production, with costs depending on complexity. 
    • Industries We Serve | Electronics | Woodlawn Engineering, Inc.
      Sheet metal fabrication is responsible for an array of components used throughout the electronics sphere: * Enclosures and Housing...
      woodlawnengineering.com
    • Sheet-Metal Fabrication - Falso Industries Inc.
      The Height of Precision in Sheet-Metal Fabrication. We offer sheet-metal products from prototypes to end-use parts, fabricated exa...
      Falso Industries
    • Electronic Sheet Metal Chassis Manufacturers and Suppliers in the ...
      Sheet Metal Fabricators Corp. ... Custom manufacturer of chassis made from stainless steel and aluminum materials. Available in up...
      Thomasnet
    • All About Sheet Metal Forming
      Dec 20, 2023 — The process is used to (as the name suggests) make bends and curves on the metal sheet in a straight line. With press brakes, the ...
      Xometry·Joel Schadegg
      0:33
    • Metal Fabrication for Electronics | Custom Enclosures ...
      Why Choose HPM for Your Electronics Fabrication? HPM is a trusted partner for electronic manufacturers, offering a wide range of m...
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    • Custom Sheet Metal Fabrication - DureX Inc.
      1. Cutting. The fabrication process begins with cutting, where raw metal sheets are trimmed to the required size and geometry. Mod...
      DureX Inc.
    • Sheet Metal Enclosure Fabrication: A Practical Guide From ...
      Oct 24, 2025 — Sheet metal enclosure fabrication is where electrical, electronic, and mechanical design meet real-world manufacturability. Whethe...
      Eagle Metalcraft
    • Online Sheet Metal Fabrication Service - PCBWay
      Sheet Metal Cutting Types Sheet metal fabrication is the process of forming parts from a metal sheet. Your 3D CAD files are conver...
      PCBWay
    • Sheet Metal Fabrication Services | Precision Forming & Cutting
      What are the main processes involved in sheet metal fabrication? Sheet metal fabrication transforms flat sheets of metal into fini...
      Norck Robotics
    • Capabilities - Precision Sheet Metal Fabrication
      Powder Coating In-house powder coating facilities ensure on-time delivery of precision components and assemblies beautifully finis...
      Rock Run Industries
    • Stainless Steel Fabrication in Texas
      Stainless Steel Fabrication Principal Technology's welding department has extensive Stainless Steel piping and structural steel fa...
      Principal Technology
    • Industries We Serve | Electronics | Woodlawn Engineering, Inc.
      Sheet metal fabrication is responsible for an array of components used throughout the electronics sphere: * Enclosures and Housing...
      woodlawnengineering.com
    • Sheet-Metal Fabrication - Falso Industries Inc.
      The Height of Precision in Sheet-Metal Fabrication. We offer sheet-metal products from prototypes to end-use parts, fabricated exa...
      Falso Industries
    • Electronic Sheet Metal Chassis Manufacturers and Suppliers in the ...
      Sheet Metal Fabricators Corp. ... Custom manufacturer of chassis made from stainless steel and aluminum materials. Available in up...
      Thomasnet
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    Custom Sheet Metal Fabrication


    DureX Inc.
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    Local Results

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    Custom Metals Of Virginia, Inc
    5.0(3) · Metal fabricator
    Manassas, VA
    Open · Closes 4:30 PM · (703) 530-0111
    "knowledgeable honest fair shop amazing craftsmen highly recommend"
    Website
    Directions
    Tin Man Duct Fabrication
    4.5(24) · Metal fabricator
    Manassas, VA
    Open · Closes 4 PM · (703) 335-8191
    "Amazing sheet metal company."
    Website
    Directions
    Precision Sheet Metal Supply
    5.0(2) · Sheet metal contractor
    Herndon, VA
    Open · Closes 3:30 PM · (703) 478-6781
    Website
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